As unique as your business

Up-to-date and reliable production data form the foundation for systematically analyzing manufacturing processes, deriving robust KPIs, and managing production economically. Only those who know what is actually happening on the shop floor can make well-founded decisions and consistently leverage improvement potential.

The ZEUS® Production Data Capture system creates exactly this level of transparency. You can identify weak points early, detect optimization potential, and sustainably improve your processes. Production data is available exactly where it is needed, up-to-date, traceable, and ready for analysis.

The requirements for production data acquisition differ from company to company. That is why every solution is as individual as your manufacturing environment. We analyze your current situation, review existing processes, and work with you to develop a tailored concept. From capturing operational and machine data in individual areas to full integration into your ERP environment, we support you throughout the implementation process. Our software and hardware solution is precisely aligned with your requirements.

In an environment of rising costs, increasing documentation requirements, and growing competitive pressure, a structured data foundation is essential. Companies that digitally control their production respond faster, plan more reliably, and secure clear competitive advantages.

Improvements through up-to-date information

With ZEUS® you have access to current production data at any time and can respond specifically to deviations. Decisions are no longer made retrospectively but directly within the ongoing process. This enables, among other things:

• Optimal planning of workflows
• Reduction of throughput times
• Reliable adherence to cycle times and delivery deadlines
• Transparent cost control
• More precise standard costing
• Continuous updating of standard and setup times

In addition, weak points can be systematically analyzed. You can compare departments, identify differences in utilization, and derive concrete measures. Order histories, planned and actual cost calculations, as well as individual evaluations are available at any time. In the context of quality assurance and audit requirements, seamless documentation is becoming increasingly important. Production data must be traceable and available at all times. ZEUS® supports you in reliably meeting these requirements.

Fast implementation and immediate practical benefits

The ZEUS® Production Data Capture system can be flexibly integrated into existing production processes and adapts to your workflows without disrupting them. Production data is captured directly at the workstation, on mobile devices, or via web-based solutions and is immediately available for further processing. Shortly after implementation, companies benefit from greater transparency, clearer processes, and a stronger decision-making basis in daily operations.

ERP-Driven Production

A key component of ZEUS® Production Data Capture acquisition is flexible and bidirectional communication with your ERP system. Data flows automatically between production and administration, without media discontinuity and without duplicate data entry. The configurable ERP communication adapts to your existing system landscape. Complex custom programming is not required. ZEUS® is in use with solutions from well-known ERP providers and has proven itself in numerous projects. This integration creates a continuous data foundation. Planning data from the ERP system is used in production, while actual data flows directly back into reporting and cost accounting. This ensures greater transparency, improved planning reliability, and higher process stability. In the context of digitalization and Industry 4.0, system connectivity is becoming a key success factor.

Modularity

The ZEUS® Production Data Capture system is modular in design and can be expanded at any time. Companies remain flexible and can scale their solution step by step. The following modules are available, among others:

• ZEUS® Time and Attendance
• ZEUS® HR Management
• ZEUS® Access Control
• ZEUS® Staff Scheduling

All modules interact seamlessly and form a unified system landscape. Processes are mapped end-to-end in digital form and aligned with one another. Our customers benefit from a solution that grows with their requirements. Investments remain future-proof and provide the foundation for a modern and sustainable organization.

Future-proofing and investment protection

Requirements in manufacturing are constantly evolving. Rising energy costs, volatile supply chains, and increasing competitive pressure demand flexible and adaptable systems. With ZEUS® Production Data Capture you rely on a solution that grows with your requirements over the long term and can adapt to new conditions.

Open interfaces, scalable structures, and continuous development ensure that your investment is sustainably protected. At the same time, you create the foundation for further digitalization steps in your production. Whether additional sites, new production areas, or extended analytics, your system landscape remains flexible and high-performing.

Companies that invest today in a future-proof data foundation not only secure efficiency gains but also strengthen their competitiveness for the years ahead.

Clarity and control in daily production

With ZEUS® Production Data Capture you maintain full visibility of your manufacturing at all times. All relevant production data is captured directly at the point of origin and made available to you in real time. This allows you to detect deviations early and respond directly within ongoing processes.

The continuous data foundation supports you in planning, controlling, and optimizing your orders, operations, and resources. Decisions are no longer based on estimates but on reliable, up-to-date information from production.

This creates greater reliability in day-to-day operations, improves collaboration between production and administration, and sustainably increases the efficiency of your entire manufacturing processes.